UL10086 ETFE Insulated Chemical Resistant Hook-up Wire – BYC Cables

Product Overview

Feature Specification
Standard UL 10086
Insulation Material ETFE (Ethylene Tetrafluoroethylene)
Rated Voltage 600V
Temperature Range -100°C to +150°C / +200°C (-148°F to +302°F / +392°F)
Conductor Type Tinned Copper or Nickel-plated Copper
Available Colors White, Blue, Red, Black, Brown, Yellow, Green, Transparent, Yellow/Green
Applications Internal wiring for aerospace instruments, professional medical equipment, and high-performance electronic devices requiring exceptional mechanical and chemical resistance.

Technical Parameter Table

AWG (American Wire Gauge) Conductor Construction (Number x Diameter in mm) Conductor Diameter (mm) Insulation Thickness (mm) Finished Outside Diameter (mm) Maximum Conductor Resistance @ 20°C (68°F) (Ohm/km)
26 7 x 0.16 / 19 x 0.10 0.48 / 0.5 0.25 0.99 / 1.01 150
24 7 x 0.20 / 19 x 0.12 0.6 0.25 1.11 94.2
22 7 x 0.25 / 19 x 0.15 0.75 / 0.8 0.25 1.26 / 1.31 59.4
20 7 x 0.32 / 19 x 0.19 0.96 / 0.95 0.25 1.46 36.7
18 7 x 0.40 / 19 x 0.23 1.20 / 1.15 0.25 1.70 23.2
16 7 x 0.50 / 19 x 0.30 1.5 0.25 2.01 14.6
14 19 x 0.37 1.85 0.25 2.35 8.96

Professional Performance Features

  • Advanced ETFE Insulation: ETFE is a high-performance fluoropolymer that offers a unique combination of mechanical toughness, lightweight profile, and exceptional dielectric stability. It is specifically designed to remain intact under continuous exposure to temperatures up to +200°C (+392°F).
  • Exceptional Environmental Resistance: This wire is chemically inert to most acids, alkalis, and organic solvents. Its radiation resistance and low outgassing properties make it a preferred choice for aerospace and satellite telemetry applications.
  • Superior Mechanical Strength: Unlike standard PVC or silicone wires, ETFE provides significantly higher resistance to cut-through, abrasion, and crushing, allowing for a thinner insulation wall without sacrificing safety.
  • Conductor Versatility: Available with Tinned Copper for general-purpose high-temperature use or Nickel-plated Copper for maximum oxidation resistance in more demanding thermal environments.
  • Flame Retardancy: Inherently non-flammable and complies with rigorous vertical and horizontal flame tests (UL VW-1 equivalent), ensuring safety in critical electronic systems.

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