THF5eR High Performance Specialty Cat5e Industrial Ethernet Cable – BYC Cables

Product Overview

Feature Specification
Product Series THF5eR Series (High-Speed Data Bus)
Equivalency Based on YD/T833 and GJB 773A Standards
Insulation Material Irradiated Cross-linked ETFE (X-ETFE)
Differential Impedance 100 Ohm or 120 Ohm (Customizable)
Max Operating Frequency 250 MHz
Conductor Type Multi-strand Silver-plated Copper Alloy
Key Features High EMI shielding, low attenuation, precision impedance matching, radiation resistant, and extreme temperature stability.
Applications LVDS signal transmission, high-speed Ethernet for aerospace, defense systems, and maritime avionics.

Comprehensive Configuration Matrix

Our THF5eR series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.

Configuration Category Available Options
Jacket Material Type F (FEP), G (Silicone Rubber), J (Polyurethane/PUR), E (Ethylene Elastomer)
Temperature Ratings F: -65 to +200°C (-85 to +392°F); G: -50 to +180°C (-58 to +356°F)
J: -55 to +105°C (-67 to +221°F); E: -45 to +100°C (-49 to +212°F)
Core Configuration 1x2x26AWG, 2x2x26AWG, 4x2x26AWG (Standard Pairs)
Shielding High-density Silver-plated Copper Braid
Standard Colors Blue (100 Ohm series), Gray (120 Ohm series)

Dimensions & Weight: 100 Ohm Series Baseline

Data for 26AWG Conductors with various Jacket materials

Configuration Jacket Type Core x Size Nominal O.D. (mm) Max Weight (g/m)
1-Pair (2 Cores) FEP (F) 1 x 2 x 26AWG 3.60 ± 0.2 30.7
2-Pair (4 Cores) FEP (F) 2 x 2 x 26AWG 6.30 ± 0.3 61.2
4-Pair (8 Cores) FEP (F) 4 x 2 x 26AWG 7.20 ± 0.3 89.5
2-Pair (4 Cores) Silicone (G) 2 x 2 x 26AWG 8.20 ± 0.3 87.9
2-Pair (4 Cores) PUR (J) 2 x 2 x 26AWG 7.40 ± 0.3 71.5
2-Pair (4 Cores) Elastomer (E) 2 x 2 x 26AWG 7.40 ± 0.3 70.4

Electrical Performance Standards

Parameter Performance Index (Typical)
Characteristic Impedance 100 ± 10 Ohm or 120 ± 10 Ohm
Max Conductor Resistance @ 20°C (68°F) <= 12.6 Ohm / 100m (for 26AWG)
Insulation Resistance >= 5000 MOhm-km
Mutual Capacitance (1MHz) <= 5.8 nF / 100m
Max Attenuation (100MHz) <= 23.0 dB / 100m (FEP variants)
Structural Return Loss (100MHz) >= 21.0 dB
Dielectric Strength 2.5 kV / 1 min (No breakdown)

Mechanical & Environmental Characteristics

  • Minimum Bend Radius: 8 x Finished O.D.
  • Tensile Strength: >= 34.5 N/mm2 (Insulation/Jacket)
  • Elongation at Break: >= 75 percent
  • Thermal Performance: Passed 300°C (572°F) / 7h cross-linking test (No cracking).
  • Low-Temp Performance: Retains integrity at -65°C (-85°F) immersion tests.
  • Environmental Resistance: Resistant to aging, chemical corrosion, and high-intensity radiation.

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STEP 2

Technical Review

STEP 3

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