Silicone Rubber Insulated Motor Lead Wire
Silicone rubber insulated motor lead wire is designed for F and H class motor winding lead connections, electrical equipment, industrial motors, and internal motor wiring applications requiring flexibility, heat resistance, and reliable insulation performance. This JG series motor lead wire offers silicone rubber insulation, flexible copper conductor options, 500V to 1000V voltage ratings, and multiple conductor sizes for different motor connection requirements.
Silicone Rubber Insulation
F / H Class Motor Wiring
500V–1000V Options
Overview
Silicone Rubber Insulated Motor Lead Wire is designed for F and H class motor winding lead connections, electrical equipment, industrial motors, and internal motor wiring applications requiring flexibility, heat resistance, and reliable insulation performance.
This JG series motor lead wire uses silicone rubber insulation and flexible copper conductor construction for motor lead applications. Compared with general-purpose internal wiring, motor lead wire must handle vibration, heat, tight routing, and long-term electrical stress around motor windings and connection areas.
This page is intended for product selection. Exact specifications should be confirmed by rated voltage, conductor size, conductor material, insulation thickness, finished outside diameter, temperature requirement, motor class, color, and project drawing before ordering.
Series Options
The table below helps buyers understand the main JG silicone motor lead wire options before reviewing detailed datasheets or drawings.
| Series Option | Product Positioning | Typical Selection Scenario |
|---|---|---|
| JG 500V | Silicone rubber insulated motor lead wire | For F and H class motor lead connections requiring flexible silicone insulation and 500V-rated construction. |
| JG 1000V | Higher-voltage silicone motor lead wire option | For motor lead applications requiring a 1000V-rated silicone rubber insulated construction. |
| BYC Custom | Custom silicone motor lead wire | For projects requiring custom conductor size, voltage rating, insulation thickness, color, marking, packaging, or documentation support. |
Features
Designed for Motor Lead Connections
Suitable for motor winding lead connections, F and H class motor wiring, and internal motor electrical connections.
Silicone Rubber Insulation
Silicone rubber insulation supports flexibility, heat resistance, and stable insulation performance in motor environments.
500V and 1000V Options
JG series motor lead wire includes 500V and 1000V voltage-rated options for different motor connection requirements.
Flexible Copper Conductors
Conductor options include bare copper or tinned copper constructions depending on selected requirement and motor connection design.
Wide Size Range
Listed conductor sizes cover small motor lead wiring to larger motor connection requirements depending on selected voltage option.
Custom Specification Support
BYC Cables can review conductor size, insulation thickness, finished outside diameter, color, marking, cutting, and documentation requirements.
Construction & Materials
Motor lead wire should be selected according to voltage rating, motor insulation class, conductor size, current load, operating temperature, routing space, vibration exposure, and termination method. Silicone rubber insulation is commonly selected where flexibility and heat resistance are important.
Construction Options
| Component | Available Options | Selection Notes |
|---|---|---|
| Conductor | Bare copper or tinned copper conductor options | Conductor selection should consider conductivity, flexibility, oxidation resistance, terminal processing, and motor connection requirements. |
| Insulation | Silicone rubber | Silicone rubber provides flexibility, heat resistance, and stable insulation performance for motor lead wiring environments. |
| Rated Voltage | 500V or 1000V options | Voltage rating should match motor design, winding lead requirements, insulation thickness, and applicable project specifications. |
| Temperature Range | Representative listed range: -60°C to +180°C (-76°F to +356°F) | Temperature rating should be selected according to motor class, operating heat, installation environment, and safety margin. |
| Color | White, red, black, brown, yellow, transparent, or custom colors depending on order requirements | Color identification supports motor lead recognition, phase identification, assembly, inspection, and maintenance. |
| Application | F and H class motor winding lead connections | Final construction should be confirmed by motor class, rated voltage, current load, conductor size, and terminal method. |
| Customization | Custom conductor size, voltage rating, insulation thickness, color, marking, cutting, and documentation | BYC Cables can review drawings, samples, motor requirements, and documentation needs before recommending a final construction. |
Construction Differences
| Series | Construction Focus | Representative Listed Information | When to Choose |
|---|---|---|---|
| JG 500V | Silicone rubber insulated motor lead wire | Listed with 500V voltage option, silicone rubber insulation, and conductor sizes from 0.12mm² to 120mm². | Choose for F and H class motor lead wiring requiring 500V-rated silicone motor lead wire. |
| JG 1000V | Higher-voltage silicone motor lead wire | Listed with 1000V voltage option, silicone rubber insulation, and conductor sizes from 0.12mm² to 120mm². | Choose when a 1000V-rated motor lead wire is required for the motor design. |
| BYC Custom | Project-specific motor lead wire | Conductor size, voltage rating, insulation thickness, finished outside diameter, color, marking, and documentation can be reviewed. | Choose when standard model data does not fully match your motor, routing space, terminal process, or production requirement. |
Specifications
The specifications below are intended for preliminary product selection. Final values should be confirmed according to selected voltage rating, conductor size, insulation thickness, finished outside diameter, color, and project drawing.
| Product Family | Silicone Rubber Insulated Motor Lead Wire |
|---|---|
| Included Series | JG silicone rubber motor lead wire |
| Rated Voltage | 500V or 1000V options |
| Temperature Range | -60°C to +180°C (-76°F to +356°F) |
| Conductor Options | Bare copper or tinned copper conductor options |
| Insulation Material | Silicone rubber |
| Typical Applications | F and H class motor winding lead connections, industrial motors, electrical equipment, and internal motor wiring |
| Conductor Size Range | Representative listed range: 0.12mm² to 120mm² |
| Insulation Thickness | Varies by voltage rating and conductor size. |
| Finished Outside Diameter | Varies by voltage rating, conductor size, and insulation thickness. |
| Color Options | White, red, black, brown, yellow, transparent, or custom colors depending on order requirements |
| Customization | Available based on conductor size, voltage rating, insulation thickness, finished outside diameter, color, marking, packaging, and documentation requirements. |
For accurate quotation, please provide rated voltage, conductor size, conductor material, temperature requirement, insulation thickness or finished outside diameter limit, color, cable length, and applicable drawings or specifications.
Representative Series Comparison
| Series | Rated Voltage | Representative Size Range | Temperature Range | Typical Application Note |
|---|---|---|---|---|
| JG 500V | 500V | 0.12mm² to 120mm² | -60°C to +180°C (-76°F to +356°F) | For F and H class motor lead connections requiring 500V-rated silicone rubber insulated wire. |
| JG 1000V | 1000V | 0.12mm² to 120mm² | -60°C to +180°C (-76°F to +356°F) | For motor lead applications requiring higher voltage rating than the 500V option. |
Applications
Silicone rubber insulated motor lead wires are suitable for motors and electrical equipment where flexibility, heat resistance, insulation reliability, and long-term connection performance are important.
F Class Motor Lead Connections
For F class motor winding lead connections requiring flexible silicone rubber insulated wire.
H Class Motor Lead Connections
For H class motor winding lead applications where higher temperature resistance and flexible routing are required.
Industrial Motors
For industrial motor assemblies, motor repair, motor manufacturing, and internal motor wiring.
Electrical Equipment
For equipment wiring where silicone insulation, flexibility, and heat resistance are required around motor components.
Motor Winding Lead Wires
For lead connections between motor windings and external terminals or internal connection points.
Custom Motor Wire Projects
For projects requiring custom conductor size, voltage rating, color, marking, cutting, or documentation support.
Selection Guide
Use this guide as a starting point. Final selection should be confirmed by motor class, voltage rating, conductor size, current load, routing space, temperature requirement, and terminal method.
| Requirement | Recommended Option | Selection Reason |
|---|---|---|
| 500V motor lead connection | JG 500V | Recommended when the motor winding lead connection requires a 500V-rated silicone rubber insulated wire. |
| 1000V motor lead connection | JG 1000V | Recommended when the motor design requires a 1000V-rated motor lead wire. |
| F or H class motor wiring | JG Motor Lead Wire | Designed for F and H class motor winding lead connections requiring heat resistance and flexible routing. |
| Large conductor size requirement | Custom Size | Available listed sizes cover up to 120mm², with final selection confirmed by current load and motor design. |
| Project-specific motor wire | BYC Custom | BYC Cables can review voltage rating, conductor size, insulation thickness, color, marking, cutting, and documentation requirements. |
Customization Options
BYC Cables can support custom silicone rubber insulated motor lead wire requirements based on drawings, samples, electrical requirements, motor class, and project documentation needs.
Voltage Rating
500V and 1000V options can be reviewed according to motor design, winding lead requirements, and project specifications.
Conductor Size
Conductor size can be selected according to current load, motor design, voltage drop, routing space, and terminal compatibility.
Conductor Material
Bare copper or tinned copper conductor options can be reviewed according to conductivity, oxidation resistance, and termination requirements.
Insulation Thickness
Insulation thickness and finished outside diameter can be reviewed according to voltage rating, conductor size, and routing space.
Color and Marking
Custom colors, printing, stripe marking, and identification requirements can support motor assembly, inspection, and maintenance.
Testing and Documentation
Datasheets, inspection records, electrical test data, packaging labels, and project documentation can be provided based on requirements.
Request a Quote
Please provide rated voltage, conductor size, conductor material, temperature requirement, insulation thickness or finished outside diameter limit, color, cable length, and applicable drawings or specifications.
FAQ
What is silicone rubber insulated motor lead wire used for?
It is used for F and H class motor winding lead connections, industrial motors, electrical equipment, and internal motor wiring requiring flexibility and heat resistance.
Which series is included in this product page?
This page covers the JG silicone rubber insulated motor lead wire series.
What voltage ratings are available?
Representative listed options include 500V and 1000V.
What is the temperature range?
The representative listed temperature range is -60°C to +180°C (-76°F to +356°F).
What conductor sizes are available?
The representative listed conductor size range is 0.12mm² to 120mm². Final availability should be confirmed by selected voltage rating and project requirements.
Can BYC Cables provide custom motor lead wire?
Yes. BYC Cables can review custom conductor size, voltage rating, insulation thickness, color, marking, cutting, packaging, and documentation requirements based on drawings or samples.
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