PVC and XLPE Insulated Hook-Up Wire

PVC and XLPE insulated hook-up wire is designed for appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal equipment wiring applications. This series includes PVC, XL PVC, and XLPE insulated wire options such as UL3173, UL3266, UL3271, UL3321, and UL3343, with 300V / 600V voltage options, multiple temperature grades, flexible copper conductors, and custom colors for equipment wiring and production identification.

PVC / XLPE Hook-Up Wire
300V / 600V Options
UL3173 / UL3321 Series
Internal Equipment Wiring

Overview

PVC and XLPE Insulated Hook-Up Wire is designed for appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal equipment wiring applications requiring reliable insulation, flexible conductor options, and stable electrical performance.

This product family combines PVC, XL PVC, and XLPE insulated wire options into one selection page for equipment manufacturers and wire harness buyers. Compared with high-temperature fluoropolymer or silicone wire, PVC and XLPE hook-up wires are commonly selected for general internal wiring, appliance wiring, electronic equipment wiring, and cost-effective production applications.

This page is intended for product selection. Exact specifications should be confirmed by selected model, rated voltage, conductor size, conductor material, insulation material, temperature rating, finished outside diameter, color, and project drawing before ordering.

Series Options

The table below helps buyers compare the main PVC and XLPE insulated hook-up wire options before reviewing detailed datasheets or drawings.

Series Option	Insulation Type	Typical Selection Scenario
PVC Insulated Wire	PVC insulation	For general internal wiring of appliances, lighting fixtures, instruments, control equipment, and electronic devices.
XL PVC Insulated Wire	Cross-linked PVC insulation	For applications requiring improved thermal and mechanical performance compared with standard PVC insulation.
UL3173	XLPE insulated wire	For 300V / 600V internal wiring applications requiring cross-linked polyethylene insulation and low-smoke halogen-free properties.
UL3266	XLPE insulated wire	For equipment wiring applications where UL3266-style XLPE insulated wire is specified by project or purchasing requirements.
UL3271	XLPE insulated wire	For internal wiring requiring cross-linked polyethylene insulation, heat resistance, and stable electrical performance.
UL3321	Irradiated XLPE insulated wire	For 600V AC / 750V DC internal wiring applications requiring irradiated cross-linked polyethylene insulation.
UL3343	XLPE insulated wire	For equipment wiring applications requiring UL3343-style cross-linked insulation and project-specific size options.
BYC Custom	Custom PVC, XL PVC, or XLPE insulated wire	For projects requiring custom conductor size, insulation material, voltage rating, temperature rating, color, marking, packaging, or documentation support.

Features

PVC and XLPE Options

Includes PVC, XL PVC, and XLPE insulated wire options for different equipment wiring, appliance wiring, and internal connection requirements.

Hook-Up Wire for Equipment

Suitable for appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal wiring layouts.

300V and 600V Series

Representative listed options include 300V and 600V constructions depending on selected model and insulation system.

Flexible Copper Conductors

Conductor options include bare copper or tinned copper conductor structures depending on selected model and project requirements.

Color Identification

Multiple color options help support circuit identification, equipment assembly, production inspection, and maintenance work.

Custom Specification Support

BYC Cables can review conductor size, insulation thickness, voltage rating, temperature rating, color, marking, packaging, and documentation requirements.

Construction & Materials

PVC and XLPE insulated hook-up wire should be selected according to voltage rating, operating temperature, conductor size, conductor material, flexibility, insulation material, routing space, and equipment wiring environment.

Construction Options

Component	Available Options	Selection Notes
Conductor	Bare copper, tinned copper, or model-specific copper conductor options	Conductor selection should consider conductivity, flexibility, solderability, terminal processing, and equipment wiring requirements.
Insulation	PVC, XL PVC, or XLPE insulation depending on selected series	PVC is widely used for general internal wiring. XL PVC and XLPE provide improved thermal and mechanical performance for selected applications.
Rated Voltage	Representative options include 300V and 600V depending on selected model	Voltage rating should match equipment design, circuit requirement, insulation thickness, and applicable project specification.
Temperature Rating	Representative options include 80°C, 105°C, 125°C, or 150°C depending on selected model. Fahrenheit equivalents: 176°F, 221°F, 257°F, and 302°F.	Temperature rating should be selected according to equipment environment, heat source exposure, ventilation, and safety margin.
Color	Standard colors or custom colors depending on model and order requirements	Color identification supports wiring management, production assembly, circuit identification, inspection, and maintenance.
Application	Appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal wiring	Final construction should be confirmed by voltage, current load, conductor size, temperature, routing space, and termination method.
Customization	Custom conductor size, insulation material, voltage rating, temperature rating, color, marking, packaging, and documentation	BYC Cables can review drawings, samples, equipment requirements, and documentation needs before recommending a final construction.

Material Differences

Material	Key Characteristics	Typical Selection Reason
PVC	Cost-effective insulation for general internal wiring, appliance wiring, lighting, instruments, and control equipment.	Choose when standard insulation performance, broad availability, and cost efficiency are important.
XL PVC	Cross-linked PVC insulation with improved thermal and mechanical performance compared with standard PVC.	Choose when the project needs PVC-type insulation with better heat resistance or durability.
XLPE	Cross-linked polyethylene insulation with improved heat resistance, electrical properties, and mechanical durability.	Choose when low-smoke halogen-free or cross-linked insulation performance is required by equipment design.
BYC Custom	Project-specific insulation, conductor, color, marking, and documentation options.	Choose when standard PVC or XLPE wire data does not fully match the equipment design or project specification.

Construction Differences

Series	Construction Focus	Representative Listed Information	When to Choose
PVC / XL PVC	General thermoplastic or cross-linked PVC insulated hook-up wire	Listed as 300V / 600V class general internal wiring options depending on selected construction.	Choose for appliances, lighting fixtures, instruments, control equipment, and general internal wiring.
UL3173	XLPE insulated hook-up wire	Listed with 300V / 600V rating, 125°C / 150°C temperature rating, and low-smoke halogen-free property.	Choose when XLPE insulation and low-smoke halogen-free performance are required for equipment internal wiring.
UL3321	Irradiated XLPE insulated wire	Listed with 600V AC / 750V DC rating, -60°C to +150°C (-76°F to +302°F) temperature range, and XLPE insulation.	Choose when UL3321-style irradiated XLPE wire is specified for internal equipment wiring.
UL3266 / UL3271 / UL3343	XLPE insulated hook-up wire options	Listed as XLPE insulated wire options in the supplier catalog category.	Choose when these specific UL styles are required by equipment design, purchasing specification, or project documentation.
BYC Custom	Project-specific PVC or XLPE hook-up wire	Conductor size, insulation material, voltage, temperature, color, marking, and documentation can be reviewed.	Choose when standard model data does not fully match your equipment, wiring layout, or production process.

Specifications

The specifications below are intended for preliminary product selection. Final values should be confirmed according to selected model, conductor size, conductor material, insulation material, voltage rating, temperature grade, and project drawing.

Product Family	PVC and XLPE Insulated Hook-Up Wire
Included Series	PVC / XL PVC insulated wire, UL3173, UL3266, UL3271, UL3321, UL3343
Insulation Material	PVC, XL PVC, or XLPE depending on selected series
Rated Voltage	Representative listed options include 300V and 600V depending on selected model. UL3321 is listed with 600V AC / 750V DC.
Temperature Rating	Representative options include 80°C, 105°C, 125°C, 150°C, or model-specific temperature ratings. Fahrenheit equivalents: 176°F, 221°F, 257°F, and 302°F.
Conductor Options	Bare copper, tinned copper, or model-specific copper conductor options
Typical Applications	Appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal equipment wiring
Wire Size	Available conductor size range varies by selected model and voltage rating.
Insulation Thickness	Varies by model, conductor size, voltage rating, and insulation material.
Finished Outside Diameter	Varies by conductor size, insulation thickness, and selected model.
Color Options	Standard colors or custom colors depending on model and order requirements
Customization	Available based on conductor size, conductor material, insulation material, voltage rating, temperature grade, color, marking, packaging, and documentation requirements.

For accurate quotation, please provide the target model, rated voltage, conductor size, insulation material, temperature requirement, color, cable length, and applicable drawings or specifications.

Representative Series Comparison

Series	Insulation Type	Representative Voltage / Temperature	Typical Application Note
PVC Insulated Wire	PVC	300V / 600V or model-specific rating	General internal wiring for appliances, lighting fixtures, instruments, and electronic equipment.
XL PVC Insulated Wire	Cross-linked PVC	Model-specific voltage and temperature ratings	Internal wiring requiring improved thermal and mechanical performance compared with standard PVC.
UL3173	XLPE	300V / 600V, 125°C / 150°C (257°F / 302°F)	Low-smoke halogen-free XLPE hook-up wire for equipment internal wiring.
UL3321	XLPE	600V AC / 750V DC, -60°C to +150°C (-76°F to +302°F)	Irradiated XLPE insulated wire for equipment internal connections.
UL3266 / UL3271 / UL3343	XLPE	Model-specific voltage and temperature ratings	Use when these UL styles are specified by equipment design or purchasing documentation.

Applications

PVC and XLPE insulated hook-up wires are suitable for internal equipment wiring where insulation reliability, flexible routing, color identification, and stable electrical performance are important.

Appliances

For household appliances, kitchen appliances, small appliances, and internal wiring of electrical products.

Lighting Fixtures

For lighting products, lamp assemblies, LED fixtures, and internal fixture wiring.

Instruments and Meters

For instruments, meters, control panels, and measurement equipment requiring reliable hook-up wire.

Electronic Equipment

For internal wiring of electronic devices, control modules, power supplies, and circuit assemblies.

Motors and Control Systems

For selected motor wiring, control systems, and internal electrical connections requiring PVC or XLPE insulation.

Custom Equipment Wiring

For projects requiring custom conductor size, insulation material, color, marking, cutting, or documentation support.

Selection Guide

Use this guide as a starting point. Final selection should be confirmed by voltage rating, conductor size, working temperature, insulation material, routing space, equipment standard, and production process.

Requirement	Recommended Option	Selection Reason
General internal wiring	PVC Insulated Wire	Suitable for common appliance, lighting, instrument, and electronic equipment wiring applications.
Improved heat or mechanical performance	XL PVC / XLPE	Cross-linked insulation provides improved thermal and mechanical performance compared with standard PVC.
Low-smoke halogen-free requirement	UL3173	UL3173 is listed with low-smoke halogen-free property and 300V / 600V options.
Irradiated XLPE equipment wire	UL3321	UL3321 is suitable when irradiated XLPE insulated wire is specified for internal equipment wiring.
Specific UL style requirement	UL3266 / UL3271 / UL3343	Choose these options when a project drawing, BOM, or purchasing specification requires the specific UL style.
Custom wire construction	BYC Custom	BYC Cables can review conductor size, insulation material, voltage, temperature, color, marking, packaging, and documentation requirements.

Customization Options

BYC Cables can support custom PVC and XLPE insulated hook-up wire requirements based on drawings, samples, electrical requirements, equipment layout, and project documentation needs.

Insulation Material

PVC, XL PVC, or XLPE insulation can be reviewed according to temperature, flexibility, mechanical performance, and project requirements.

Conductor Size

Conductor size can be selected according to current load, voltage drop, routing space, termination method, and equipment design.

Voltage and Temperature

Voltage rating and temperature grade can be selected according to circuit design, working environment, and project safety margin.

Color and Marking

Custom colors, stripes, printing, and identification requirements can support production, circuit management, inspection, and maintenance.

Cutting and Processing

Cable length, cutting, stripping, terminal, connector, and assembly requirements can be reviewed based on drawings.

Testing and Documentation

Datasheets, inspection records, electrical test data, packaging labels, and project documentation can be provided based on requirements.

Request a Quote

Please provide the target model, rated voltage, conductor size, insulation material, temperature requirement, color, cable length, and applicable drawings or specifications.

FAQ

What is PVC and XLPE insulated hook-up wire used for?

It is used for appliances, lighting fixtures, instruments, motors, electronic equipment, control systems, and internal equipment wiring.

Which models are included in this product page?

This page covers PVC / XL PVC insulated wire and XLPE insulated wire options such as UL3173, UL3266, UL3271, UL3321, and UL3343.

What is the difference between PVC and XLPE insulation?

PVC is commonly used for general internal wiring. XLPE provides improved heat resistance, mechanical durability, and electrical performance for selected applications.

What voltage ratings are available?

Representative listed options include 300V and 600V depending on selected model. UL3321 is listed with 600V AC / 750V DC.

Should TXL / GXL / SXL be included in this page?

TXL, GXL, and SXL are automotive wire types and are better handled under the automotive wire product page. This page focuses on PVC, XL PVC, and XLPE hook-up wire for internal equipment wiring.

Can BYC Cables customize PVC or XLPE hook-up wire?

Yes. BYC Cables can review custom conductor size, insulation material, voltage rating, temperature grade, color, marking, cutting, packaging, and documentation requirements.