Product Overview
| Feature |
Specification |
| Product Series |
AFR (High-Performance PTFE Wrapped Wire) |
| Insulation Material |
PTFE (Polytetrafluoroethylene) Thin Film Wrapping |
| Rated Voltage |
250V AC / 600V AC |
| Temperature Range |
-60°C to +200°C (-76°F to +392°F) [Bare Copper] / +250°C (+482°F) [Silver-plated] |
| Key Features |
Ultra-lightweight, small O.D., high flexibility, flame retardant, moisture resistant, exceptional resistance to chemicals, acids, alkalis, and oils. |
| Applications |
Critical internal wiring for aerospace, aviation, defense systems, marine electronics, and high-frequency communication equipment. |
Comprehensive Configuration Matrix
Our AFR series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Product Models |
AFR (Standard), AFRP (Shielded), AFRSPF (Shielded + Jacketed) |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Tinned/Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, PTFE Tape Wrapped Jacket |
| Voltage Class |
250V (Extra Thin Wall), 600V (Standard Thin Wall) |
| Conductor Material |
Bare Copper, Silver-plated Copper |
| Standard Compliance |
Q/HY 110-2010, Q/HY 16-2007 |
Dimensions & Weight: 250V Baseline (Single-Core Unshielded)
Data representing the AFR-250 (250V) standard configuration
| Cross-section (mm2) |
Stranding (n/mm) |
Max O.D. (mm) |
Max Weight (kg/km) |
Max Resistance @ 20°C (68°F) (Ohm/km) |
| 0.06 |
7 / 0.10 |
0.66 |
1.15 |
312 [BC] / 303 [SPC] |
| 0.10 |
21 / 0.08 |
0.76 |
1.79 |
179 [BC] / 173 [SPC] |
| 0.12 |
19 / 0.08 |
0.79 |
2.15 |
156 [BC] / 152 [SPC] |
| 0.15 |
19 / 0.10 |
0.83 |
2.50 |
125 [BC] / 121 [SPC] |
| 0.20 |
19 / 0.12 |
0.94 |
3.20 |
89.1 [BC] / 86.7 [SPC] |
| 0.35 |
19 / 0.16 |
1.10 |
5.35 |
53.5 [BC] / 48.5 [SPC] |
| 0.50 |
19 / 0.20 |
1.30 |
7.20 |
35.7 [BC] / 34.7 [SPC] |
Dimensions & Weight: 600V Baseline (Single-Core Unshielded)
Data representing the AFR-600V (High Voltage) standard configuration
| Cross-section (mm2) |
Stranding (n/mm) |
Max O.D. (mm) |
Max Weight (kg/km) |
Max Resistance @ 20°C (68°F) (Ohm/km) |
| 0.35 |
19 / 0.16 |
1.32 |
6.20 |
52.4 [BC] / 48.5 [SPC] |
| 0.50 |
19 / 0.20 |
1.52 |
8.20 |
37.4 [BC] / 34.7 [SPC] |
| 0.75 |
19 / 0.23 |
1.65 |
11.2 |
26.8 [BC] / 24.8 [SPC] |
| 1.00 |
19 / 0.26 |
1.79 |
14.2 |
19.3 [BC] / 17.9 [SPC] |
| 1.20 |
19 / 0.28 |
1.91 |
16.5 |
16.5 [BC] / 15.3 [SPC] |
Multicore & Shielded Configuration Comparison
Representative data for 0.50 mm2 variants (AFRP/AFR-250 Shielded Type)
| Configuration |
Type Code |
Core Count |
Nominal O.D. (mm) |
Max Weight (kg/km) |
Primary Benefit |
| 1-Core Shielded |
AFRP-250 |
1C x 0.50 |
1.79 |
10.5 |
Compact EMI signal line |
| 2-Core Shielded |
AFRP-250 |
2C x 0.50 |
3.16 |
22.7 |
Shielded differential pair |
| 4-Core Shielded |
AFRP-250 |
4C x 0.50 |
3.57 |
40.6 |
High-density control cable |
| 2-Core Shield+Jacket |
AFRSPF-250 |
2C x 0.50 |
3.55 |
26.2 |
Max EMI and physical safety |
Key Performance Standards
-
Dielectric Strength: Superior electrical insulation in ultra-thin walls.
-
Flexibility: High strand-count conductor and wrapped film offer maximum bend life.
-
Chemical Resistance: Complete resistance to all common aviation fuels, hydraulic fluids, and solvents.
-
Flammability: Inherently non-flammable and low outgassing.
