Product Overview
| Feature |
Specification |
| Product Series |
HYY (High-Performance Polyimide Composite Wire) |
| Equivalency |
Fully compatible with SAE AS 22759/80 – 92 |
| Insulation |
Polyimide (PI) Film + PTFE Film Composite Wrapping |
| Rated Voltage |
600V AC |
| Temperature Range |
-65°C to +260°C (-85°F to +500°F) [Silver-plated] / +200°C (+392°F) [Nickel-plated] |
| Key Features |
Ultra-lightweight, high cut-through resistance, radiation resistant, non-melting, exceptional chemical & thermal stability. |
| Applications |
High-reliability wiring for aerospace, avionics, defense systems, and harsh environment instrumentation. |
Comprehensive Configuration Matrix
Our HYY series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, PTFE Tape Jacket, PI/FEP+PTFE Composite Jacket |
| Construction Type |
Lightweight (81, 82, 91, 92), Standard/General (86, 87, 89, 90) |
| Conductor Material |
Silver-plated Copper, Nickel-plated Copper, High-strength Alloy |
| Compliance |
Q/HY 105-2010 |
Dimensions & Weight: Single-Core (1C) Unshielded
| AWG |
Conductor Construction (n/mm) |
Max O.D. (Light) (mm) |
Weight (Light) (kg/km) |
Max O.D. (Std) (mm) |
Weight (Std) (kg/km) |
| 26 |
19 / 0.102 |
0.81 |
2.16 |
0.89 |
2.31 |
| 24 |
19 / 0.127 |
0.91 |
2.93 |
1.02 |
3.27 |
| 22 |
19 / 0.160 |
1.05 |
4.39 |
1.14 |
4.61 |
| 20 |
19 / 0.203 |
1.26 |
6.62 |
1.35 |
6.99 |
| 18 |
19 / 0.254 |
1.47 |
9.90 |
1.60 |
10.3 |
| 14 |
19 / 0.360 |
1.98 |
19.0 |
2.12 |
19.9 |
| 10 |
37 / 0.403 |
3.07 |
46.7 |
3.15 |
47.0 |
Multicore & Shielding Configuration Comparison
| Configuration |
Type Code |
Core x Size |
Nominal O.D. (mm) |
Max Weight (kg/km) |
Primary Benefit |
| 1-Core Shielded |
HYY91/1S |
1 x 24 AWG |
1.54 |
7.54 |
Compact EMI protection |
| 2-Core Twisted |
HYY81 |
2 x 24 AWG |
1.82 |
5.86 |
Flex data pair |
| 2-Core Shielded |
HYY91/2S |
2 x 24 AWG |
2.45 |
12.3 |
Shielded signal transmission |
| 2-Core Shield+Jacket |
HYY91/2SN |
2 x 24 AWG |
2.82 |
14.4 |
Max environmental protection |
| 4-Core Shielded |
HYY91/4S |
4 x 24 AWG |
2.83 |
19.4 |
High-density data trunk |
Conductor Maximum Resistance @ 20°C (68°F) (Ohm/km)
| AWG |
Silver-plated Copper (SPC) |
Nickel-plated Copper (NPC) |
Silver-plated Alloy (SPA) |
Nickel-plated Alloy (NPA) |
| 26 |
126 |
138 |
185 |
192 |
| 24 |
79.7 |
85.0 |
93.2 |
98.8 |
| 20 |
30.1 |
32.1 |
35.1 |
37.4 |
| 14 |
9.45 |
9.84 |
— |
— |
Key Performance Standards
-
Dielectric Strength: Resistance to high-voltage industrial frequency (2500V/5min).
-
Insulation Resistance: >1500 MOhm-km
-
Flammability: Self-extinguishing (Oxygen Index >40 percent)
-
Chemical Stability: Hydrolysis resistant; inert to all aviation solvents and acids.
-
Thermal Aging: Passed 200°C (392°F) aging for 500 hours.
