Product Overview
| Feature |
Specification |
| Product Series |
HYF (High-Performance Fluoroplastic Hook-up Wire) |
| Insulation |
Modified High-Performance Fluoroplastic (FEP / PFA) |
| Rated Voltage |
250V AC / 600V AC |
| Temperature Range |
-65°C to +200°C (-85°F to +392°F) [Silver-plated] / +150°C (+302°F) [Tinned] |
| Key Features |
Compact size, lightweight, flame retardant, high impact strength, exceptional resistance to chemicals, acids, alkalis, and oils. |
| Applications |
Internal wiring for aerospace, defense, marine, and advanced telecommunication electronic systems. |
Comprehensive Configuration Matrix
Our HYF series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Flexibility Grade |
Standard (Default), Flexible (R-Type), Ultra-Flexible (X-Type) |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Tinned/Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, Single-layer Fluoroplastic Jacket |
| Voltage Class |
250V (Thin Wall), 600V (Standard Wall) |
| Conductor Material |
Tinned Copper, Silver-plated Copper, Silver-plated Alloy |
| Standard Compliance |
Q/HY 093/094/095-2010 |
Dimensions & Weight: Baseline Comparison (1-Core Unshielded)
Data for Standard Type (Type 0111) at common AWG sizes
| AWG |
Conductor Construction (n/mm) |
Max O.D. (250V) (mm) |
Weight (250V) (kg/km) |
Max O.D. (600V) (mm) |
Weight (600V) (kg/km) |
| 30 |
7 / 0.10 |
0.61 |
1.14 |
0.70 |
1.34 |
| 26 |
19 / 0.102 |
0.81 |
2.29 |
0.98 |
2.89 |
| 24 |
19 / 0.127 |
0.92 |
3.06 |
1.10 |
3.73 |
| 20 |
19 / 0.203 |
1.28 |
7.14 |
1.45 |
8.04 |
| 16 |
19 / 0.287 |
1.73 |
12.1 |
2.00 |
14.9 |
| 14 |
19 / 0.36 |
1.98 |
19.0 |
2.45 |
23.8 |
Flexibility Grade Comparison (Conductor Stranding)
Comparison for 24 AWG – illustrating how strand count affects flexibility
| Flexibility Level |
Type Code |
Conductor Stranding (n/mm) |
Primary Benefit |
| Standard |
HYF |
19 / 0.12 |
Standard internal routing |
| Flexible (R) |
HYFR |
42 / 0.08 |
Frequent bending environments |
| Ultra-Flex (X) |
HYFX |
105 / 0.051 |
Extreme tight-space routing |
Multicore & Shielding Configuration Comparison
Representative data for 24 AWG (250V variants)
| Configuration |
Type Code |
Cores x Size |
Nominal O.D. (mm) |
Max Weight (kg/km) |
Primary Benefit |
| 2-Core Twisted |
HYF0012 |
2 x 24 AWG |
1.84 |
6.23 |
Flexible basic pair |
| 1-Core Shielded |
HYF0311 |
1 x 24 AWG |
1.24 |
5.57 |
Compact EMI signal |
| 2-Core Shielded |
HYF0312 |
2 x 24 AWG |
2.18 |
12.2 |
Shielded data pair |
| 2-Core Shielded+Jacket |
HYF1112 |
2 x 24 AWG |
2.64 |
16.5 |
Max protection for signal |
Conductor Maximum Resistance @ 20°C (68°F) (Ohm/km)
| AWG |
Tinned Copper (TC) |
Silver-plated Copper (SPC) |
Silver-plated Alloy (SPA) |
| 30 |
/ |
336 |
365 |
| 26 |
138 |
124 |
134 |
| 24 |
90.4 |
83.5 |
93.3 |
| 20 |
32.5 |
30.1 |
33.5 |
| 16 |
14.83 |
14.83 |
/ |
Key Performance Standards
-
Dielectric Strength: Passed industrial frequency test (2500V/5min).
-
Insulation Resistance: >1500 MOhm-km
-
Fire Performance: Self-extinguishing (Oxygen Index >40).
-
Environmental Stability: Passed humidity cycle (15 cycles, 360h) and 200°C (392°F) heat aging.
