Product Overview
| Feature |
Specification |
| Product Series |
HY55PC (Ultra-Lightweight Aerospace Wire) |
| Standard |
Q/HY 117-2016 |
| Insulation |
Irradiated Cross-linked ETFE (XETFE) |
| Rated Voltage |
600V AC |
| Temperature Range |
-65°C to +200°C (-85°F to +392°F) |
| Conductor Type |
High-strand Silver-plated Copper |
| Key Features |
Ultra-compact, minimized weight, radiation resistant, flame retardant, high impact & aging resistance. |
| Applications |
Critical wiring for aerospace, aviation, defense, and naval electronic systems. |
Comprehensive Configuration Matrix
Our HY55PC series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, Single-layer XETFE Jacket, Double-layer XETFE Jacket |
| Voltage Class |
600V (Optimized Thin Wall) |
| Conductor Material |
Silver-plated Copper (Standard) |
| Insulation Wall |
Single-layer (Type 0112), Double-layer (Type 0812) |
Dimensions & Weight: Single-Core (1C) Unshielded
| AWG |
Conductor Construction (n/mm) |
Max O.D. (Single) (mm) |
Weight (Single) (kg/km) |
Max O.D. (Double) (mm) |
Weight (Double) (kg/km) |
| 26 |
19 / 0.102 |
0.811 |
2.00 |
1.026 |
2.53 |
| 24 |
19 / 0.127 |
0.938 |
2.87 |
1.153 |
3.48 |
| 22 |
19 / 0.160 |
1.090 |
4.21 |
1.305 |
4.91 |
| 20 |
19 / 0.203 |
1.293 |
6.36 |
1.521 |
7.22 |
| 18 |
19 / 0.254 |
1.542 |
9.76 |
1.780 |
10.82 |
| 16 |
19 / 0.287 |
1.737 |
12.40 |
1.938 |
13.65 |
Multicore & Shielding Configuration Comparison
| Configuration |
Type Code |
Core x Size |
Nominal O.D. (mm) |
Max Weight (kg/km) |
Primary Benefit |
| 1-Core Unshielded |
HY55PC01N2 |
1 x 24 AWG |
0.938 |
2.87 |
Extreme space saving |
| 1-Core Shielded |
HY55PC31N2 |
1 x 24 AWG |
1.499 |
6.55 |
Basic EMI protection |
| 1-Core Shielded+Jacket |
HY55PC11N2 |
1 x 24 AWG |
1.854 |
8.48 |
High-fidelity signal protection |
| 2-Core Twisted |
HY55PC01N2 |
2 x 24 AWG |
1.880 |
5.73 |
Balanced differential pair |
| 2-Core Shielded+Jacket |
HY55PC11N2 |
2 x 24 AWG |
2.819 |
15.63 |
Shielded signal/power pair |
| 4-Core Shielded+Jacket |
HY55PC11N2 |
4 x 24 AWG |
3.150 |
23.56 |
Compact high-density trunk |
Conductor Maximum Resistance @ 20°C (68°F) (Ohm/km)
| AWG |
Equivalent mm2 |
Silver-plated Copper (SPC) |
| 26 |
0.12 |
126.0 |
| 24 |
0.20 |
79.72 |
| 22 |
0.3/0.4 |
49.54 |
| 20 |
0.50 |
30.15 |
| 18 |
1.0 |
19.00 |
| 16 |
1.2 |
14.83 |
Key Performance Standards
-
Dielectric Strength: Superior insulation for compact volumes.
-
Minimum Bend Radius: 10 x O.D. (Static)
-
Humidity Resistance: Up to 98 percent RH at +40°C (104°F).
-
Radiation Resistance: Proven stability in ionizing radiation environments.
