Product Overview
| Feature | Specification |
| Product Models | AFR-200 (Bare Copper), AFR-250 (Silver-plated Copper) |
| Insulation Material | PTFE (Polytetrafluoroethylene) Thin Film Wrapping |
| Rated Voltage | 250V AC / 600V AC |
| Temperature Range | -60°C to +200°C (-76°F to +392°F) [BC] / +250°C (+482°F) [SPC] |
| Key Features | Ultra-lightweight, small O.D., high flexibility, flame retardant, moisture resistant, exceptional resistance to chemicals, acids, alkalis, and oils. |
| Applications | Critical internal wiring for aerospace, aviation, defense systems, marine electronics, and high-frequency communication equipment. |
Comprehensive Configuration Matrix
Our AFR series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category | Available Options |
| Product Models | AFR (Standard), AFRP (Shielded), AFRSPF (Shielded + Jacketed) |
| Core Count | Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding | Unshielded, Tinned/Silver-plated Copper Braid (EMI Protection) |
| Jacket | No Jacket, PTFE Tape Wrapped Jacket |
| Voltage Class | 250V (Extra Thin Wall), 600V (Standard Thin Wall) |
| Conductor Material | Bare Copper, Silver-plated Copper |
| Standard Compliance | Q/HY 110-2010, Q/HY 16-2007 |
Dimensions & Weight: 250V Baseline (Single-Core Unshielded)
Data representing the AFR-250 (250V) standard configuration
| Cross-section (mm2) | Stranding (n/mm) | Max O.D. (mm) | Max Weight (kg/km) | Max Resistance @ 20°C (68°F) (Ohm/km) |
| 0.06 | 7 / 0.10 | 0.66 | 1.15 | 312 [BC] / 303 [SPC] |
| 0.10 | 21 / 0.08 | 0.76 | 1.79 | 179 [BC] / 173 [SPC] |
| 0.12 | 19 / 0.08 | 0.79 | 2.15 | 156 [BC] / 152 [SPC] |
| 0.15 | 19 / 0.10 | 0.83 | 2.50 | 125 [BC] / 121 [SPC] |
| 0.20 | 19 / 0.12 | 0.94 | 3.20 | 89.1 [BC] / 86.7 [SPC] |
| 0.35 | 19 / 0.16 | 1.10 | 5.35 | 53.5 [BC] / 48.5 [SPC] |
| 0.50 | 19 / 0.20 | 1.30 | 7.20 | 35.7 [BC] / 34.7 [SPC] |
Industry Terminology & Material Guide
To help you select the most suitable wire for your application, please refer to the conductor material differences below:
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BC (Bare Copper): High-purity untreated copper. It offers excellent conductivity and is cost-effective. Suitable for environments up to +200°C (392°F).
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SPC (Silver-Plated Copper): Copper strands plated with a layer of silver. This enhances oxidation resistance at high temperatures and improves high-frequency signal performance. Required for applications reaching +250°C (482°F).
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PTFE Tape Wrapping: A specialized insulation process where PTFE film is wrapped and sintered. Compared to standard extrusion, this method provides a more uniform wall thickness, better flexibility, and higher density for aerospace-grade reliability.
Key Performance Standards
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Dielectric Strength: Superior electrical insulation in ultra-thin walls.
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Flexibility: High strand-count conductor and wrapped film offer maximum bend life.
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Chemical Resistance: Complete resistance to all common aviation fuels, hydraulic fluids, and solvents.
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Flammability: Inherently non-flammable and low outgassing.