Product Overview
| Feature |
Specification |
| Product Series |
HYE (Ultra-High Temp Fluoroplastic Hook-up Wire) |
| Insulation |
Modified High-Performance Fluoroplastic (PFA / High-Temp FEP) |
| Rated Voltage |
250V AC / 600V AC |
| Temperature Range |
-65°C to +250°C (-85°F to +482°F) |
| Key Features |
Superior thermal stability, radiation resistant, flame retardant, high impact strength, exceptional resistance to chemicals, acids, alkalis, and oils. |
| Applications |
High-reliability internal wiring for aerospace, aviation, defense, and high-temperature industrial sensors. |
Comprehensive Configuration Matrix
Our HYE series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Flexibility Grade |
Standard (Default), Flexible (R-Type), Ultra-Flexible (X-Type) |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, Single-layer Fluoroplastic Jacket |
| Voltage Class |
250V (Thin Wall), 600V (Standard Wall) |
| Conductor Material |
Silver-plated Copper (High Strand count) |
| Standard Compliance |
Q/HY 096/097/098-2010 |
Dimensions & Weight: Baseline Comparison (1-Core Unshielded)
Data for Standard Type (Type 0112) at common AWG sizes
| AWG |
Conductor Construction (n/mm) |
Max O.D. (250V) (mm) |
Weight (250V) (kg/km) |
Max O.D. (600V) (mm) |
Weight (600V) (kg/km) |
| 30 |
7 / 0.10 |
0.61 |
1.15 |
0.70 |
1.34 |
| 26 |
19 / 0.10 |
0.81 |
2.31 |
0.98 |
2.89 |
| 24 |
19 / 0.12 |
0.92 |
3.08 |
1.10 |
3.73 |
| 20 |
19 / 0.20 |
1.28 |
7.17 |
1.40 |
8.04 |
| 16 |
19 / 0.28 |
1.73 |
12.8 |
2.00 |
14.9 |
| 10 |
37 / 0.40 |
2.72 |
37.4 |
3.15 |
41.8 |
Flexibility Grade Comparison (Conductor Stranding)
Comparison for 24 AWG – illustrating how strand count affects flexibility
| Flexibility Level |
Type Code |
Conductor Stranding (n/mm) |
Primary Benefit |
| Standard |
HYE |
19 / 0.12 |
Standard aerospace routing |
| Flexible (R) |
HYER |
42 / 0.08 |
Improved vibration & bend resistance |
| Ultra-Flex (X) |
HYEX |
105 / 0.051 |
Maximum flexibility for micro-miniature routing |
Multicore & Shielding Configuration Comparison
Representative data for 24 AWG (250V variants)
| Configuration |
Type Code |
Cores x Size |
Nominal O.D. (mm) |
Max Weight (kg/km) |
Primary Benefit |
| 2-Core Twisted |
HYE0012 |
2 x 24 AWG |
1.84 |
6.28 |
Basic flexible differential pair |
| 1-Core Shielded |
HYE0311 |
1 x 24 AWG |
1.24 |
5.57 |
Compact EMI protection for coax |
| 2-Core Shielded |
HYE0312 |
2 x 24 AWG |
2.18 |
12.2 |
EMI-protected signal pair |
| 2-Core Shielded+Jacket |
HYE1112 |
2 x 24 AWG |
2.64 |
16.5 |
Max environmental and EMI safety |
Conductor Maximum Resistance @ 20°C (68°F) (Ohm/km)
| AWG |
Equivalent mm2 |
Silver-plated Copper (SPC) |
| 30 |
0.06 |
336 |
| 26 |
0.14 |
124 |
| 24 |
0.20 |
83.5 |
| 20 |
0.50 |
30.1 |
| 16 |
1.2 |
14.83 |
| 10 |
5.0 |
4.18 |
Key Performance Standards
-
Dielectric Strength: Resistance to high-voltage industrial frequency (2500V/5min).
-
Insulation Resistance: >1500 MOhm-km
-
Humidity Resistance: Reliable performance up to 98 percent RH at +40°C (104°F).
-
Chemical Resistance: Inert to aviation fuels, lubricants, solvents, and corrosive fluids.
-
Thermal Performance: Retains mechanical integrity at constant +250°C (+482°F) operation.
