Product Overview
| Feature |
Specification |
| Product Series |
HYC (High-Performance Aerospace Power Cable) |
| Equivalency |
Fully compatible with MIL-DTL-22759 (SAE AS 22759) |
| Insulation |
Irradiated Cross-linked ETFE (XL-ETFE / XETFE) |
| Rated Voltage |
600V AC |
| Temperature Range |
-65°C to +200°C (-85°F to +392°F) |
| Key Features |
High power capacity, lightweight, anti-aging, small O.D., radiation resistant, high mechanical toughness. |
| Applications |
Power transmission for aerospace, aviation, defense, marine, and electronic systems. |
Comprehensive Configuration Matrix
Our HYC series covers over 100+ configurations including multi-core twisted, EMI shielding, and protective jacketing. If your specific requirement is not listed in the standard table, please contact us for custom configuration.
| Configuration Category |
Available Options |
| Core Count |
Single (1C), Pair (2C), Triad (3C), Quad (4C) |
| Shielding |
Unshielded, Silver-plated Copper Braid (EMI Protection) |
| Jacket |
No Jacket, Single-layer XL-ETFE Jacket, Double-layer XL-ETFE Jacket |
| Insulation Type |
Double-layer (Standard Protection) |
| Conductor Type |
Flexible Stranding (Type 1), General Stranding (Type 2) |
| Conductor Material |
Tinned Copper, Silver-plated Copper, Nickel-plated Copper |
| Standard Compliance |
Q/HY 103-2010 |
Dimensions & Weight: Comparison (Single-Core Unshielded)
Comparison between Flexible (Soft) and General Conductor types (Type 1081)
| Nominal Area (mm2) |
Equivalent AWG |
Stranding (n/mm) [Soft / General] |
Max O.D. (mm) [Soft / General] |
Max Weight (kg/km) [Soft / General] |
| 0.12 |
26 |
72 / 0.12 vs 133 / 0.29 |
1.48 / 5.5 |
2.1 / 100 |
| 0.50 |
20 |
1440 / 0.12 vs 133 / 0.20 |
1.83 / 2.55 |
6.25 / 36.7 |
| 1.2 |
16 |
1848 / 0.12 vs 19 / 0.287 |
2.109 / 3.40 |
15.18 / 25.2 |
| 2.0 |
14 |
2944 / 0.12 vs 19 / 0.36 |
2.642 / 4.32 |
24.56 / 39.2 |
| 5.0 |
10 |
4655 / 0.12 vs 37 / 0.403 |
4.117 / 5.0 |
62.80 / 101.5 |
| 8.0 |
8 |
8379 / 0.12 vs 133 / 0.287 |
5.95 / 8.0 |
112.6 / 121.0 |
Maximum Conductor Resistance @ 20°C (68°F) (Ohm/km)
| Equivalent AWG |
Silver-plated Copper |
Tinned Copper |
Nickel-plated Copper |
| 26 |
126.0 |
135.5 |
147.0 |
| 24 |
79.72 |
85.96 |
93.18 |
| 20 |
30.15 |
32.41 |
35.10 |
| 16 |
14.83 |
15.78 |
15.62 |
| 14 |
9.449 |
10.04 |
9.843 |
| 10 |
3.904 |
4.134 |
4.068 |
Performance Standards
-
Anti-Mold & Humidity: Resistant to mold and moisture; Max 98 percent relative humidity at +40°C (104°F).
-
Non-Flammable: Self-extinguishing material; will not shrink or drip under high heat.
-
Corrosion Resistance: Inert to aviation fuels, solvents, lubricants, and strong acids/alkalis.
-
Mechanical Integrity: High abrasion resistance and superior flexibility for tight routing.
