Product Overview
| Feature | Specification |
| Product Model | JG Series (High-Flexibility Motor Winding Lead Wire) |
| Insulation Material | Silicone Rubber (High Flexibility Grade) |
| Rated Voltage | 500V to 1000V Alternating Current (AC) |
| Temperature Range | -60°C to +180°C (-76°F to +356°F) |
| Conductor Type | Bare Copper or Tinned Copper Stranding |
| Insulation Class | Suitable for Class F (155°C / 311°F) and Class H (180°C / 356°F) Motors |
| Available Colors | White, Red, Black, Brown, Yellow, Transparent |
| Applications | High-performance lead-out connections for motor windings and specialized electrical apparatus. |
Technical Parameter Table
| Nominal Cross-section (mm2) | Conductor Stranding (Number / mm) | Insulation Thickness (500V / 1000V) (mm) | Nominal Outside Diameter (500V / 1000V) (mm) | Maximum Outside Diameter (500V / 1000V) (mm) | Maximum Direct Current (DC) Resistance @ 20°C (68°F) (Ohm/km) [Bare Copper / Tinned Copper] |
| 0.12 | 7 / 0.15 | 0.6 / 0.8 | 1.65 / 2.05 | 1.90 / 2.36 | 150.0 / 163.0 |
| 0.2 | 12 / 0.15 | 0.6 / 0.8 | 1.80 / 2.20 | 2.07 / 2.53 | 92.3 / 95.0 |
| 0.3 | 16 / 0.15 | 0.6 / 0.8 | 1.90 / 2.30 | 2.19 / 2.65 | 69.2 / 71.2 |
| 0.4 | 23 / 0.15 | 0.8 / 1.0 | 2.40 / 2.80 | 2.76 / 3.22 | 48.2 / 49.6 |
| 0.5 | 16 / 0.20 | 0.8 / 1.0 | 2.53 / 2.93 | 2.91 / 3.37 | 39.0 / 40.1 |
| 0.75 | 24 / 0.20 | 1.0 / 1.2 | 3.14 / 3.54 | 3.60 / 4.07 | 26.0 / 26.7 |
| 1 | 32 / 0.20 | 1.0 / 1.2 | 3.32 / 3.72 | 3.80 / 4.28 | 19.5 / 20.2 |
| 1.5 | 30 / 0.25 | 1.0 / 1.2 | 3.60 / 4.00 | 4.14 / 4.60 | 13.3 / 13.7 |
| 2 | 40 / 0.25 | 1.0 / 1.2 | 3.84 / 4.24 | 4.42 / 4.87 | 9.6 / 9.9 |
| 2.5 | 49 / 0.25 | 1.0 / 1.2 | 4.00 / 4.40 | 4.60 / 5.06 | 7.98 / 8.21 |
| 4 | 56 / 0.30 | 1.2 / 1.4 | 5.00 / 5.40 | 5.74 / 6.20 | 4.95 / 5.09 |
| 6 | 84 / 0.30 | 1.2 / 1.4 | 6.00 / 6.40 | 6.90 / 7.36 | 3.30 / 3.39 |
| 10 | 84 / 0.40 | 1.4 / 1.6 | 7.40 / 7.80 | 8.50 / 8.97 | 1.91 / 1.95 |
| 16 | 126 / 0.40 | 1.4 / 1.6 | 8.50 / 8.90 | 9.78 / 10.23 | 1.21 / 1.24 |
| 25 | 196 / 0.40 | 1.6 / 1.8 | 10.3 / 10.70 | 11.84 / 12.31 | 0.780 / 0.795 |
| 35 | 276 / 0.40 | 1.8 / 2.0 | 12.1 / 12.50 | 13.92 / 14.38 | 0.554 / 0.565 |
| 50 | 396 / 0.40 | 2.0 / 2.2 | 14.3 / 14.70 | 16.44 / 16.91 | 0.386 / 0.393 |
| 70 | 360 / 0.50 | 2.0 / 2.2 | 16.4 / 16.80 | 18.86 / 19.32 | 0.272 / 0.227 |
| 95 | 475 / 0.50 | 2.2 / 2.4 | 18.9 / 19.30 | 21.74 / 22.20 | 0.206 / 0.210 |
| 120 | 608 / 0.50 | 2.2 / 2.4 | 20.4 / 20.80 | 23.46 / 23.92 | 0.161 / 0.164 |
Professional Performance Advantages
-
Superior Thermal Endurance: Specifically designed to maintain consistent electrical integrity and mechanical flexibility across a wide thermal spectrum, from deep cryogenic sub-zero environments at -60°C (-76°F) to constant high-heat exposure up to +180°C (+356°F).
-
Exceptional Pliability: The silicone rubber insulation is specifically chosen for its soft profile and high-flexibility, allowing the wire to be routed through tight gaps and sharp bends within motor housings without insulation fatigue or cracking.
-
Oxidation Resistance: Available with high-quality Tinned Copper conductors to provide a protective layer against corrosion and oxidation, which is essential for maintaining long-term connectivity in humid or high-temperature industrial environments.
-
Industry Standard Insulation Classes: Fully compliant with motor industry insulation standards, ensuring safety and reliability for Class F and Class H motor systems.
-
Environmental Stability: The insulation is chemically stable, offering excellent protection against ozone, UV radiation, and general aging, resulting in an extended service life for critical electrical apparatus.
