JG Silicone Rubber Insulated Motor Lead Connection Wire – BYC Cables

Product Overview

Feature Specification
Product Model JG Series (High-Flexibility Motor Winding Lead Wire)
Insulation Material Silicone Rubber (High Flexibility Grade)
Rated Voltage 500V to 1000V Alternating Current (AC)
Temperature Range -60°C to +180°C (-76°F to +356°F)
Conductor Type Bare Copper or Tinned Copper Stranding
Insulation Class Suitable for Class F (155°C / 311°F) and Class H (180°C / 356°F) Motors
Available Colors White, Red, Black, Brown, Yellow, Transparent
Applications High-performance lead-out connections for motor windings and specialized electrical apparatus.

Technical Parameter Table

Nominal Cross-section (mm2) Conductor Stranding (Number / mm) Insulation Thickness (500V / 1000V) (mm) Nominal Outside Diameter (500V / 1000V) (mm) Maximum Outside Diameter (500V / 1000V) (mm) Maximum Direct Current (DC) Resistance @ 20°C (68°F) (Ohm/km) [Bare Copper / Tinned Copper]
0.12 7 / 0.15 0.6 / 0.8 1.65 / 2.05 1.90 / 2.36 150.0 / 163.0
0.2 12 / 0.15 0.6 / 0.8 1.80 / 2.20 2.07 / 2.53 92.3 / 95.0
0.3 16 / 0.15 0.6 / 0.8 1.90 / 2.30 2.19 / 2.65 69.2 / 71.2
0.4 23 / 0.15 0.8 / 1.0 2.40 / 2.80 2.76 / 3.22 48.2 / 49.6
0.5 16 / 0.20 0.8 / 1.0 2.53 / 2.93 2.91 / 3.37 39.0 / 40.1
0.75 24 / 0.20 1.0 / 1.2 3.14 / 3.54 3.60 / 4.07 26.0 / 26.7
1 32 / 0.20 1.0 / 1.2 3.32 / 3.72 3.80 / 4.28 19.5 / 20.2
1.5 30 / 0.25 1.0 / 1.2 3.60 / 4.00 4.14 / 4.60 13.3 / 13.7
2 40 / 0.25 1.0 / 1.2 3.84 / 4.24 4.42 / 4.87 9.6 / 9.9
2.5 49 / 0.25 1.0 / 1.2 4.00 / 4.40 4.60 / 5.06 7.98 / 8.21
4 56 / 0.30 1.2 / 1.4 5.00 / 5.40 5.74 / 6.20 4.95 / 5.09
6 84 / 0.30 1.2 / 1.4 6.00 / 6.40 6.90 / 7.36 3.30 / 3.39
10 84 / 0.40 1.4 / 1.6 7.40 / 7.80 8.50 / 8.97 1.91 / 1.95
16 126 / 0.40 1.4 / 1.6 8.50 / 8.90 9.78 / 10.23 1.21 / 1.24
25 196 / 0.40 1.6 / 1.8 10.3 / 10.70 11.84 / 12.31 0.780 / 0.795
35 276 / 0.40 1.8 / 2.0 12.1 / 12.50 13.92 / 14.38 0.554 / 0.565
50 396 / 0.40 2.0 / 2.2 14.3 / 14.70 16.44 / 16.91 0.386 / 0.393
70 360 / 0.50 2.0 / 2.2 16.4 / 16.80 18.86 / 19.32 0.272 / 0.227
95 475 / 0.50 2.2 / 2.4 18.9 / 19.30 21.74 / 22.20 0.206 / 0.210
120 608 / 0.50 2.2 / 2.4 20.4 / 20.80 23.46 / 23.92 0.161 / 0.164

Professional Performance Advantages

  • Superior Thermal Endurance: Specifically designed to maintain consistent electrical integrity and mechanical flexibility across a wide thermal spectrum, from deep cryogenic sub-zero environments at -60°C (-76°F) to constant high-heat exposure up to +180°C (+356°F).
  • Exceptional Pliability: The silicone rubber insulation is specifically chosen for its soft profile and high-flexibility, allowing the wire to be routed through tight gaps and sharp bends within motor housings without insulation fatigue or cracking.
  • Oxidation Resistance: Available with high-quality Tinned Copper conductors to provide a protective layer against corrosion and oxidation, which is essential for maintaining long-term connectivity in humid or high-temperature industrial environments.
  • Industry Standard Insulation Classes: Fully compliant with motor industry insulation standards, ensuring safety and reliability for Class F and Class H motor systems.
  • Environmental Stability: The insulation is chemically stable, offering excellent protection against ozone, UV radiation, and general aging, resulting in an extended service life for critical electrical apparatus.

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