UL3662 High Voltage Silicone Insulated Specialty Lead Wire – BYC Cables

Product Overview

Feature Specification
Standard UL 3662
Rated Voltage 4200V Alternating Current (AC) (Ultra-High Voltage Rated)
Temperature Range -60°C to +180°C (-76°F to +356°F)
Conductor Material Tinned Copper or Nickel-plated Copper
Insulation Material Silicone Rubber (High-Performance Grade)
Braiding (Optional) Fiberglass Braiding
Available Colors White, Blue, Red, Black, Brown, Yellow, Green, Transparent, Yellow/Green
Applications Internal wiring for heavy-duty high-voltage industrial equipment, specialized power systems, and transformer leads.

Technical Parameter Table

Nominal Cross-section (mm2) Conductor Construction (Number x Diameter in mm) Conductor Diameter (mm) Insulation Thickness (mm) Finished Outside Diameter (mm) Maximum Conductor Resistance at 20°C (68°F) (Ohm/km)
1.5 30 / 0.25 1.58 1.78 5.2 13.7
2.5 49 / 0.25 2.02 1.78 5.6 8.21
4 56 / 0.30 2.59 1.78 6.2 5.09
6 84 / 0.30 3.6 1.78 7.2 3.39
10 84 / 0.40 4.8 1.78 8.4 1.95
16 126 / 0.40 5.9 1.78 9.8 1.24
25 196 / 0.40 7.3 1.78 11.2 0.795
35 276 / 0.40 8.5 1.78 12.1 0.565
50 396 / 0.40 10.5 1.78 14.2 0.393
70 556 / 0.40 12.8 1.78 16.5 0.277
95 751 / 0.40 14.9 1.78 18.5 0.210
120 956 / 0.40 16.3 1.78 21.5 0.164
185 1473 / 0.40 20.8 2.54 25.0 0.102
240 1910 / 0.40 23.2 2.54 29.5 0.0817

Professional Performance Features

  • Advanced High-Voltage Safety: Specifically engineered with a precision-wall silicone insulation to handle sustained Alternating Current voltages up to 4200V. This ensures a robust safety margin for high-tension internal wiring in industrial enclosures.
  • Exceptional Thermal Endurance: This wire maintains its physical flexibility and electrical properties across a wide thermal spectrum, ranging from cryogenic sub-zero environments at -60°C (-76°F) to constant high-heat exposure at +180°C (+356°F).
  • Superior Conductor Protection: By utilizing high-strand count Tinned Copper or Nickel-plated Copper, the conductor remains highly resistant to environmental oxidation and chemical corrosion, ensuring reliable electrical connectivity in humid or corrosive industrial zones.
  • Optimized Pliability: The combination of soft silicone insulation and flexible stranding allows for an excellent bend radius, facilitating easier installation within compact cabinets or through complex cable routing paths.
  • Environmental Resistance: Inherently resistant to ozone, UV radiation, and moisture. The modified silicone jacket also provides excellent protection against various industrial fluids and ensures non-aging performance over a long service life.

contact us

STEP 1

Inquiry Received

STEP 2

Technical Review

STEP 3

24H Response​