Product Overview
| Feature | Specification |
| Product Series | EV-SIR (High-Voltage New Energy Vehicle Wire) |
| Standard | ISO 6722 |
| Insulation Material | Silicone Rubber (High Heat Resistance Grade) |
| Rated Voltage | 1500V DC |
| Temperature Range | -40°C to +180°C (-40°F to +356°F) |
| Conductor Type | Flexible Bare Copper (BC) or Tinned Copper (TC) Stranding |
| Available Colors | White, Blue, Red, Black, Brown, Yellow, Green, Transparent, Yellow/Green |
| Applications | High-voltage battery interconnects, EV powertrain systems, and fast-charging infrastructures. |
Technical Parameter Table
| Nominal Cross-section (mm2) | Conductor Construction (No./mm) | Conductor Diameter (mm) | Nominal Insulation Thickness (mm) | Nominal Outside Diameter (O.D.) (mm) | Max. Conductor Resistance @ 20°C (68°F) (Ohm/km) |
| 0.5 | 26 / 0.16 | 1.1 | 0.6 | 2.3 | 37.1 |
| 0.75 | 38 / 0.16 | 1.3 | 0.6 | 2.5 | 24.7 |
| 1 | 54 / 0.16 | 1.5 | 0.6 | 2.7 | 18.5 |
| 1.5 | 76 / 0.16 | 1.8 | 0.6 | 3.0 | 12.7 |
| 2 | 105 / 0.16 | 2.0 | 0.6 | 3.3 | 9.42 |
| 2.5 | 140 / 0.16 | 2.2 | 0.7 | 3.6 | 7.60 |
| 3.0 | 160 / 0.16 | 2.4 | 0.7 | 4.1 | 6.15 |
| 4 | 224 / 0.16 | 2.8 | 0.8 | 4.4 | 4.71 |
| 5.0 | 250 / 0.16 | 3.1 | 0.8 | 4.9 | 3.94 |
| 6 | 320 / 0.16 | 3.4 | 0.8 | 5.0 | 3.14 |
| 10 | 320 / 0.21 | 4.5 | 1.0 | 6.5 | 1.82 |
| 16 | 512 / 0.21 | 6.3 | 1.0 | 8.3 | 1.16 |
| 25 | 790 / 0.21 | 7.8 | 1.3 | 10.4 | 0.743 |
| 35 | 1070 / 0.21 | 9.0 | 1.3 | 11.6 | 0.527 |
| 50 | 1600 / 0.21 | 10.5 | 1.5 | 13.5 | 0.368 |
| 70 | 1427 / 0.26 | 12.5 | 1.5 | 15.5 | 0.259 |
| 95 | 1936 / 0.26 | 14.8 | 1.6 | 18.0 | 0.196 |
| 120 | 2450 / 0.26 | 16.5 | 1.6 | 19.7 | 0.153 |
Professional Industry Features
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Advanced Silicone Insulation: Engineered to maintain mechanical integrity and dielectric strength under continuous heat stress of up to +180°C (356°F), while remaining pliable during sub-zero operations as low as -40°C (-40°F).
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1500V High-Voltage Safety: Specifically designed for the modern EV architecture which requires higher voltage ratings to support faster charging and more efficient power delivery compared to standard 600V automotive wires.
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Superior Flexibility: The conductor utilizes a high-strand count design, significantly reducing the bending radius. This allows for easier routing through the complex and cramped spaces of a vehicle’s chassis and engine bay.
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Environmental & Chemical Resistance: Fully resistant to automotive fluids including oils, fuels, and coolants. The silicone jacket provides excellent protection against ozone aging and UV exposure.
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Flame Retardancy: Compliant with ISO 6722 vertical flame tests, ensuring maximum safety for the vehicle’s high-voltage electrical network.